Case Studies
Our insulation solutions have played a key role in the UAE’s architecture and development. We’re proud to have worked with the leading developers, real estate agencies, government entities and local businesses.
- UAE
- KSA
Resolving Insulation Installation Issues for Sobha Hartland
The purpose of the project was to work on insulation of GI ducts for enhanced thermal efficiency and condensation prevention.
During the insulation phase, the contractor faced issues with the insulation detaching from the GI ducts. Initially, this was perceived as a material defect or product quality complaint. The issue risked delaying the project timeline and compromising the ductwork’s thermal efficiency and durability.
Insulation was being applied without following the proper installation guidelines, leading to poor bonding between the insulation and the GI ducts. Edge finishing and joint sealing were not executed as per standard practices.
To rectify this issue, we conducted a technical training session for the site technicians, focusing on:
- Proper surface preparation of GI ducts before insulation application
- Proper alignment and sealing of insulation edges to prevent detachment
- Demonstrated the correct installation process step-by-step
With the proper training, the technicians secured the insulation effectively to the GI ducts. This ensured that the project continued as per the timeline.
Insulation Solutions for Six Senses Project in Palm Jumeirah
Our client was advancing the luxury residential and resort developments within Palm Jumeirah. Known as one of the most affluent areas in the city, the continued construction of top-notch housing, boasting state-of-the-art amenities was key.
Due to the site’s proximity to the sea, there were strong concerns over high humidity levels. The increased humidity can lead to insulation not working as expected, thus damaging the equipment needed to maintain the development and increasing maintenance costs.
To address the unique environmental conditions, we conducted a detailed site analysis and recommended adjustments to our standard insulation specifications:
- Exposed Ducts:
- Normal Recommendation: 32mm or 38mm sheet rolls
- Project-Specific Adjustment: We increased the thickness to 50mm to counteract the high moisture levels and maintain performance efficiency
- Chilled Water Pipes:
- Normal Recommendation: 32mm insulation for pipes above 150mm thickness
- Project-Specific Adjustment: We provided a 75mm insulation solution applied in two layers:
- First Layer: 50mm insulation to form a base barrier
- Second Layer: 25mm insulation for enhanced protection and thermal performance
The increased thickness effectively prevented condensation, ensuring the longevity of the duct and pipe systems. In addition, it maintained thermal efficiency despite the high humidity, reducing the project’s overall energy consumption.
Qiddiya Water Theme Park
The aim for this project was to select appropriate insulation materials for both indoor pipes and ducts, with specific aims to preventing condensation. The Riyadh region, known for its low relative humidity (RH), played a significant role in the material selection and design approach.
Dry, dusty weather conditions are common in Riyadh. This means that standard insulation will not work under these harsh environmental conditions. This is because when glued with self-adhesive backing, it would not be sufficient to maintain a bond to the ducts due to dust and extreme dryness.
We had to conduct additional inspections and analysis to determine the right thickness and material to face these environmental conditions.
Based on climate data and environmental conditions in Riyadh, we selected minimal thickness insulation for indoor pipes and ducts. Our analysis was grounded in the following key data:
- Outdoor RH: 5%
- Indoor RH: 45-50% (approx.)
- Dry Bulb Temperature (DBT): As provided by the contractor’s equipment selection
- Wet Bulb Temperature (WBT): As provided by the contractor’s equipment selection
Given this data, we calculated the insulation thickness requirements for both indoor and outdoor installations:
- Indoor Insulation Thickness: 19 mm
- Outdoor Insulation Thickness: 32 mm
These thicknesses were deemed sufficient to prevent condensation, considering the low RH in the Riyadh region and the operating temperatures.
While the system-generated thickness calculation initially provided a suitable solution, the consultant requested a manual calculation for verification. We performed the manual calculation, ensuring it was aligned with the system-generated result. Our manual calculations confirmed that the proposed insulation thickness was appropriate and met the required performance criteria.
The manual calculation results matched the system-generated results, confirming the accuracy of proposed insulation thickness.
This ensured that the insulation would withstand the dry desert environment, thereby completing the project as per the planned timeline and reducing maintenance costs in the long run. It also means the equipment will operate for a longer lifespan.
